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Pre-sample technical checklist

Qualify the application before qualifying the filter.

Use this checklist for an alternate-source review, an existing part-number replacement or a new semiconductor liquid-filtration position. It helps the supplier and user agree on the comparison basis, disqualifying conditions and test plan before samples are ordered.

01Define the dutyMedia, position and operating envelope
02Set the comparisonRetention, flow, cleanliness and life
03Control the sampleLot, quantity, handling and test method
04Record the decisionResult, deviation, approval and next step

This is a planning checklist, not a compatibility or performance approval. Do not share confidential process recipes through a public web form. A final recommendation requires review of the actual application and controlled product data.

1. Define the use case

  • □ Facility, tool or chemical-production line and installation position.
  • □ Bulk, recirculation, final, dispense or point-of-use duty.
  • □ Existing full part number, housing model and a clear label photograph, if applicable.
  • □ Reason for review: new project, second source, availability, pressure drop, service life, defects, cost or obsolescence.
  • □ Project phase and the date when the specification or supplier list will be frozen.

2. Confirm the process media

  • □ Chemical name, grade, concentration and current SDS.
  • □ Blend components, solvent, oxidiser, dissolved gas or surfactant that may affect compatibility.
  • □ Viscosity and density at the operating temperature when flow is a selection factor.
  • □ Required pre-wet condition and acceptable wetting fluid.
  • □ Materials and seals that are prohibited by the process or facility standard.

3. Map the operating envelope

  • □ Normal, minimum and maximum flow.
  • □ Inlet pressure, downstream pressure and allowable clean differential pressure.
  • □ Change-out differential-pressure limit and expected duty cycle.
  • □ Normal and maximum temperature, including cleaning or sanitisation excursions.
  • □ Continuous, batch, recirculating, pulsed or dispense flow.
  • □ Expected service life or processed volume used for comparison.

4. Check the hardware interface

  • □ Cartridge length, outside diameter, end-cap/adapter and seal dimensions.
  • □ Inlet/outlet type, fitting size, flow direction and available installation envelope.
  • □ Housing material, surface condition and vent/drain arrangement.
  • □ Current upstream and downstream components that can affect particles or pressure drop.
  • □ Photographs or controlled drawing showing the interface—not only a shortened catalogue name.

5. Agree the quality and performance criteria

  • □ Retention claim and the test method behind it; do not compare pore labels alone.
  • □ Particle challenge, size range and removal/retention acceptance criterion.
  • □ Flow and pressure-drop comparison at a defined fluid and temperature.
  • □ Extractables, ionic contamination, metals, TOC or other cleanliness limits, where required.
  • □ Gel, microbubble or defect-reduction objective and how it will be measured.
  • □ Integrity-test method, limits and test timing.
  • □ Required CoA, CoC, traceability, inspection record or change-notification document.

6. Write the sample plan before shipment

  • □ Sample grade, configuration, quantity, lot relationship and labelling.
  • □ Baseline incumbent part and whether the test is parallel, sequential or position-limited.
  • □ Incoming inspection, flushing, pre-wet and handling procedure.
  • □ Test owner, site, start date, duration and data-capture method.
  • □ Pass, conditional-pass and fail criteria agreed in writing.
  • □ Stop conditions that protect the process, tool and personnel.
  • □ Disposition of samples and data after the test.

7. Complete supplier approval

  • □ Legal manufacturer and product identity.
  • □ Quality-management documents and audit requirements.
  • □ Lot traceability, nonconformance, corrective action and change-control process.
  • □ Manufacturing location, origin and export/import document needs.
  • □ MOQ, sample terms, production lead time, Incoterm and destination.
  • □ Continuity plan, escalation contact and any approved local support arrangement.

8. Record the decision

  • □ Test data and deviations attached to the qualification record.
  • □ Approved part, process position, conditions and limitations stated explicitly.
  • □ Open issues, owner and due date documented.
  • □ Controlled production-lot plan agreed before volume conversion.
  • □ Requalification triggers defined for product, process, material, site or specification changes.

Minimum information for Zhongfu review

For the fastest initial screening, send the full current part number or label photo, chemical/SDS, process position, flow, pressure drop, temperature, connection, quality target, sample quantity and destination. We will identify missing information before discussing a formal selection.

Build a structured qualification RFQ

Tip: use your browser's print command to save this page as a PDF for an internal review meeting.

Two starting routes

Choose the route that matches the evidence available.

Both routes end with documented acceptance criteria and a controlled decision.

Existing position

Part-number and second-source review

Start with the complete incumbent part, housing, process duty and the business reason for qualification. Compare test methods and construction before samples.

Open the second-source process →
New process

Application design-in

Start with chemistry, hydraulics, interface and contamination-control target. Eliminate incompatible constructions before defining the sample.

Start a new-process review →
Product range

Review the 12 filter families

Use the published specifications for initial screening only. Final suitability remains application-specific.

Compare engineered filters →

Have enough information to define the first test?

Send the application, current part or process condition and destination. We will confirm the next technical step.

Request a qualification review